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Generative Design Optimization and Characterization of Triple Periodic Lattice Structures in AlSi10Mg
Örebro University, School of Science and Technology.ORCID iD: 0000-0002-8144-8821
Örebro University, School of Science and Technology.ORCID iD: 0000-0003-1408-2249
Örebro University, School of Science and Technology.ORCID iD: 0000-0001-6821-5727
2020 (English)In: Industrializing Additive Manufacturing: Proceedings of AMPA2020 / [ed] Mirko Meboldt; Christoph Klahn, Cham: Springer, 2020, p. 3-16Conference paper, Published paper (Refereed)
Abstract [en]

In this work, generative design optimization and characterization of triple periodic lattice structures in AlSi10Mg are considered. Structures with Gyroid, Schwarz-D and G-prime lattices are designed optimally by utilizing a generative design optimization approach. The approach is based on topology optimization, support vector machines (SVM), radial basis function networks (RBFN), morphing operations, design of experiments and metamodels. Firstly, topology optimization solutions are generated which are represented using SVM, secondly, sizing solutions obtained by setting the SIMP parameter equal to one are represented with RBFN. Thirdly, graded lattice structures using the RBFN are morphed together with the SVM to final conceptual designs. Fourthly, design of experiments of the conceptual designs are performed using non-linear finite element analyses (FEA) and, finally, metamodel-based design optimization is conducted using convex combinations of Kriging, RBFN, polynomial chaos expansion and support vector regression models. In order to validate the optimal designs, new tensile test specimens that include the periodic lattice structures are suggested. The specimens with all three lattices are manufactured in AlSi10Mg using direct metal laser sintering with an EOS M290 machine. Tensile tests of these specimens are then performed and validated using nonlinear FEA. The test specimens are also characterized with respect to geometry and defects by means of computed tomography, optical microscopy and scanning electron microscopy. The study demonstrates the high potential of using the proposed generative design optimization approach with triple periodic lattice structures for producing robust lightweight designs using additive manufacturing. In order to demonstrate the industrial relevance the established GE engine bracket is studied in the paper and discussed at the conference.

Place, publisher, year, edition, pages
Cham: Springer, 2020. p. 3-16
Keywords [en]
Generative design, Lattice structures, AlSi10Mg
National Category
Mechanical Engineering Materials Engineering Metallurgy and Metallic Materials Applied Mechanics
Research subject
Mechanical Engineering
Identifiers
URN: urn:nbn:se:oru:diva-85697DOI: 10.1007/978-3-030-54334-1_1ISBN: 9783030543334 (print)ISBN: 9783030543341 (electronic)OAI: oai:DiVA.org:oru-85697DiVA, id: diva2:1466591
Conference
2nd International Conference on Additive Manufacturing for Products and Applications (AMPA 2020), Zürich, Switzerland, September 1-3, 2020
Available from: 2020-09-12 Created: 2020-09-12 Last updated: 2023-03-02Bibliographically approved

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Karlsson, PatrikPejryd, LarsStrömberg, Niclas

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