To Örebro University

The wire drawing process enhances the material properties and dimensional accuracy of hotrolledwire by pulling it through dies typically made of cemented carbide or diamond. Despiteethical and health concerns associated with cobalt, a key component of cemented carbide, itremains the most common choice due to its cost-effectiveness and durability. Recently, NanoDies, i.e. cemented carbide dies coated with a nano-crystalline diamond coating, have gainedattention, offering claims of lifespans twenty to hundred times longer than conventional dies.These dies have the potential to reduce cobalt dependence and improve the efficiency andsustainability of wire drawing. However, the price of these tools varies significantly, by up toa factor of twenty, creating uncertainty about performance differences across price segments.This paper presents an in-depth comparison of conventional cemented carbide dies with twodifferent nano dies from different price ranges, focusing on the surface characteristics of thedies and especially the coating characteristics of the nano dies. Additionally, laboratory wiredrawing experiments were conducted to assess the performance of these new tools comparedto conventional dies.

Micro-CT analysis of experimentally creased and folded multilayer cardboards reveals insights into how the material deformation due to the creasing and folding process of cardboard impact the material concerning delaminations and position of broke particles. Delaminations were found in various locations and varied in size from just under a tenth of a millimeter to up to four times the thickness of the cardboard. The particles varied in size, ranging from a few micrometers to slightly larger than the cardboard thickness. Characteristic dimensions for the creased and folded cardboard were measured for selected cross sections. The differences in characteristic dimensions for the cross sections among the samples were typically a few hundredths of a millimeter. There are differences between cross-sections that are a few hundredths of a millimeter apart.

The environmental fragmentation of plastics generates a mixture of plastic particles of various sizes, which frequently co-occur with other mobile and persistent environmental pollutants. Despite the prevalence of such scenarios, the interaction between micro- and nanoplastics (MNPs) and their combined effects with environmental pollutants, such as highly toxic hexavalent chromium (Cr(VI)), remain almost entirely unexplored in mammalian species. This study demonstrated that nanoplastic and microplastic particles co-aggregate and together influence Cr bioaccumulation patterns and related physiological alterations in rats. Following a four-week repeated intragastric exposure of Wistar rats to MNPs and Cr(VI), either alone or in combination, MNPs significantly enhanced Cr bioaccumulation in the liver, heart, brain, and skin. Under co-exposure conditions, Cr(VI) was the primary driver of cellular effects observed in the blood, including shifts in immune cell subpopulations (e.g., neutrophils, lymphocytes) and alterations in red blood cell indices, while serum biochemistry reflected limited physiological stress. MNPs per se decreased creatine kinase activity and increased cholesterol levels. In summary, polystyrene MNPs increase Cr(VI) distribution and bioavailability, but co-exposure does not uniformly exacerbate toxicity. Instead, their interaction may selectively alter physiological responses, emphasizing the need for a deeper understanding of their combined effects and potential health risks.

Per- and polyfluoroalkyl substances and nanoplastics frequently co-occur in environmental matrices, yet the effects of co-exposure on cellular responses upon ingestion are poorly understood. Here, we exposed human intestinal Caco-2 cells to perfluorooctanesulfonic acid, nanoplastics, and their combination. Cell painting-based phenomics was used to map phenotypic alterations across subcellular structures, and untargeted metabolomics using ultra-high-performance liquid chromatography coupled to quadrupole time-of-flight mass spectrometry was employed to assess metabolic changes. Results show that perfluorooctanesulfonic acid predominantly affected the actin cytoskeleton, Golgi apparatus, and plasma membrane, while nanoplastics primarily targeted mitochondria. Combined exposure disrupted the endoplasmic reticulum, RNA, and mitochondria. Perfluorooctanesulfonic acid reduced levels of carnitines, free fatty acids, nucleotides, and sugars, whereas nanoplastics inhibited ceramides, triglycerides, sphingomyelins, and additional free fatty acids. Combined exposure produced a metabolic profile resembling that of nanoplastics, with specific differences attributed to perfluorooctanesulfonic acid. Overall, nanoplastics appear as the main drivers of the co-exposure effects.

Metal additive manufacturing (AM), also known as industrial 3D printing, has revolutionized modern industry, enabling the creation of complex, high-performance components across sectors such as aerospace, automotive, and biomedicine. While the printing process itself is often well-contained, a critical and understudied phase – post-processing – has emerged as a source of potentially hazardous airborne particulate matter. These emissions may pose health risks to workers, particularly through interaction with the immune system, which serves as the body's first line of defense and a sentinel of environmental stressors. Yet, limited data exist on the physicochemical properties and immunotoxicological impact of these particles. This study aimed to assess the immunological consequences of particle emissions released during the post-processing of metallic AM alloys, using a human macrophage model and a multi-omics framework.

Airborne particles were collected directly from an operational AM facility using a cascade impactor, separating them into five size fractions, ranging from coarse (>2.5 μm) to nanoscale (<250 nm). A comprehensive physicochemical characterization was performed using scanning electron microscopy with energy-dispersive spectroscopy and X-ray photoelectron spectroscopy. The emitted particles were highly heterogeneous, with irregular, sharp morphologies, and exhibited increased surface oxidation compared to virgin feedstock powders. Functional toxicological assessments were performed in human macrophages, including transmission electron microscopy to evaluate particle uptake. Macrophages, both resting and lipopolysaccharide-primed, displayed potent and dose-dependent inflammatory responses, as seen by elevated secretion of several cytokines (e.g., IL-1β, IL-6). RNA sequencing revealed profound alterations in macrophage gene expression, including dysregulation of NF-κB signaling, cellular senescence, and lipid metabolism pathways. Gene set enrichment analysis indicated broader perturbations in immune regulation and macrophage homeostasis. Non-targeted metabolomics demonstrated significant changes in intracellular metabolic profiles. Specifically, there was an upregulation of numerous lipids and a suppression of several metabolites involved in immunomodulation and cellular energy homeostasis, including tryptophan, NAD, and phenylalanine. Integrated multi-omics analysis revealed a coordinated crosstalk between transcriptional and metabolic responses, pointing to an acute and multifaceted inflammatory reprogramming of macrophages in response to post-processing AM particles.

In conclusion, this study provides the first integrative multi-omics characterization of human immune cell responses to airborne particulate emissions from metal AM post-processing. These results not only advance the field of nanosafety in industrial AM environments but also underscore the urgent need for targeted risk mitigation strategies during post-processing.

Förmågan att kommunicera och samarbeta över olika gränser är en nyckelkompetens för blivande ingenjörer, samtidigt som känslan av tillhörighet till det egna utbildningsprogrammet är central för studenternas motivation och engagemang. I denna studie har vi utvecklat och prövat en modell i form av studentledda tillämpningsseminarier, där äldre studenter fungerar som seminarieledare för yngre studenter. Syftet har varit att skapa aktiviteter som både tränar kommunikations- och samarbetsförmåga och stärker programtillhörigheten genom länkning mellan kurser och årskurser. Aktiviteten genomfördes med tredjeårsstudenter som seminarieledare och med förstaårsstudenter som deltagare i en kurs i mekanik. Aktiviteten utvärderades genom intervjuer, enkäter och kursansvarigas observationer. Resultaten visar att seminarieledarna upplevde aktiviteten som meningsfull träning i att anpassa kommunikation till en annan målgrupp och att seminariedeltagarna uppskattade kontakten med mer erfarna studenter, vilket bidrog till inspiration och ökad förståelse för programmet som helhet. Samtidigt framkom utmaningar, bland annat variationer i svårighetsgrad och förberedelser mellan grupperna. Slutsatsen är att modellen är resurseffektiv, uppskattad av både studenter och lärare och kan återanvändas med vissa justeringar. Den erbjuder ett konkret sätt att både främja kommunikativa färdigheter och stärka studenters programtillhörighet. 

A high-alloy (Cr-Mo-V) cold-work tool steel was manufactured by laser powder-bed fusion (PBF-LB) without preheating and by electron-beam powder-bed fusion (PBF-EB) with the build temperature set at 850 ◦C. The solidification rates, cooling, and thermal cycles that the material was subjected to during manufacturing were different in the laser powder-bed fusion than electron-beam powder-bed fusion, which resulted in very different microstructures and properties. During the solidification of the PBF-LB steel, a cellular–dendritic structure was formed. The primary cell size was 0.28–0.32 μm, corresponding to a solidification rate of 2.0–2.5 × 106 ◦C/s. No coarse primary carbides were observed in the microstructure. Further rapid cooling resulted in the formation of a martensitic microstructure with high amounts of retained austenite. The high-retained austenite explained the low hardness of 597 ± 38 HV. Upon solidification of the PBF-EB tool steel, dendrites with well-developed secondary arms and a carbide network in the interdendritic space were formed. Secondary dendrite arm spacing was in the range of 1.49–3.10 μm, which corresponds to solidification rates of 0.5–3.8 × 104 ◦C/s. Cooling after manufacturing resulted in the formation of a bainite needle-like microstructure within the dendrites with a final hardness of 701 ± 17 HV. These findings provide a background for the selection of a manufacturing method and the development of the post-treatment of a steel to obtain a desirable final microstructure, which ensures that the final tool’s performance is up to specification.

Herein, the quality and accuracy to manufacture delicate parts from NiTi powder using electron beam powder bed fusion (EB-PBF) technology is investigated. Therefore, benchmarks with thin cylinders and thin walls are designed and fabricated using two distinct scan strategies of EB-PBF manufacturing (i.e., continuous melting and spot melting) with different process parameter sets. After these optimizations, four different lattice structures (i.e., octahedron, cell gyroid, sheet gyroid, and channel) are manufactured and characterized. It is shown both continuous melting and spot melting modes are able to manufacture lattices with relative densities over 97%. And as-built lattice structures exhibit an excellent pseudoelasticity up to 8% depending on the design of the structure, e.g., the channel structure shows more deformation recoverability than the cell gyroid. This is attributed to the integrity of geometry as well as compressive mode of the mechanical loading. Of course, the compressive strength and ultimate compressive strength also increase with the increasing volume fraction. Moreover, the spot melting can be used as an engineering tool to customize a delicate beam-shaped structure with a superior pseudoelasticity.

This study explores the precision of electron beam powder bed fusion (EB-PBF) for NiTi parts using continuous and spot melting scan strategies for the density and mechanical properties.image (c) 2024 WILEY-VCH GmbH

Due to their exceptional properties and cost effectiveness, polyamides or nylons have emerged as widely used materials, revolutionizing diverse industries, including industrial 3D printing or additive manufacturing (AM). Powder-based AM technologies employ tonnes of polyamide microplastics to produce complex components every year. However, the lack of comprehensive toxicity assessment of particulate polyamides and polyamide-associated chemicals, especially in the light of the global microplastics crisis, calls for urgent action. This study investigated the physicochemical properties of polyamide-12 microplastics used in AM, and assessed a number of toxicity endpoints focusing on inflammation, immunometabolism, genotoxicity, aryl hydrocarbon receptor (AhR) activation, endocrine disruption, and cell morphology. Specifically, microplastics examination by means of field emission scanning electron microscopy revealed that work flow reuse of material created a fraction of smaller particles with an average size of 1-5 µm, a size range readily available for uptake by human cells. Moreover, chemical analysis by means of gas chromatography high-resolution mass spectrometry detected several polyamide-associated chemicals including starting material, plasticizer, thermal stabilizer/antioxidant, and migrating slip additive. Even if polyamide particles and chemicals did not induce an acute inflammatory response, repeated and prolonged exposure of human primary macrophages disclosed a steady increase in the levels of proinflammatory chemokine Interleukin-8 (IL-8/CXCL-8). Moreover, targeted metabolomics disclosed that polyamide particles modulated the kynurenine pathway and some of its key metabolites. The p53-responsive luciferase reporter gene assay showed that particles per se were able to activate p53, being indicative of a genotoxic stress. Polyamide-associated chemicals triggered moderate activation of AhR and elicited anti-androgenic activity. Finally, a high-throughput and non-targeted morphological profiling by Cell Painting assay outlined major sites of bioactivity of polyamide-associated chemicals and indicated putative mechanisms of toxicity in the cells. These findings reveal that the increasing use of polyamide microplastics may pose a potential health risk for the exposed individuals, and it merits more attention.

Additive manufacturing (AM) or industrial 3D printing uses cutting-edge technologies and materials to produce a variety of complex products. However, the effects of the unintentionally emitted AM (nano)particles (AMPs) on human cells following inhalation, require further investigations. The physicochemical characterization of the AMPs, extracted from the filter of a Laser Powder Bed Fusion (L-PBF) 3D printer of iron-based materials, disclosed their complexity, in terms of size, shape, and chemistry. Cell Painting, a high-content screening (HCS) assay, was used to detect the subtle morphological changes elicited by the AMPs at the single cell resolution. The profiling of the cell morphological phenotypes, disclosed prominent concentration-dependent effects on the cytoskeleton, mitochondria, and the membranous structures of the cell. Furthermore, lipidomics confirmed that the AMPs induced the extensive membrane remodeling in the lung epithelial and macrophage co-culture cell model. To further elucidate the biological mechanisms of action, the targeted metabolomics unveiled several inflammation-related metabolites regulating the cell response to the AMP exposure. Overall, the AMP exposure led to the internalization, oxidative stress, cytoskeleton disruption, mitochondrial activation, membrane remodeling, and metabolic reprogramming of the lung epithelial cells and macrophages. We propose the approach of integrating Cell Painting with metabolomics and lipidomics, as an advanced nanosafety methodology, increasing the ability to capture the cellular and molecular phenotypes and the relevant biological mechanisms to the (nano)particle exposure.