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Monitoring and evaluation of the wire drawing process using thermal imaging
Örebro University, School of Science and Technology.ORCID iD: 0000-0001-6271-6432
Örebro University, School of Science and Technology.ORCID iD: 0000-0002-9362-8328
Örebro University, School of Science and Technology.ORCID iD: 0000-0002-8144-8821
2019 (English)In: The International Journal of Advanced Manufacturing Technology, ISSN 0268-3768, E-ISSN 1433-3015, Vol. 101, no 5-8, p. 2121-2134Article in journal (Refereed) Published
Abstract [en]

Wire drawing is a cold work metal forming process which is dependant of a functional lubrication process. If the lubrication fails, there is a risk that both the tools and the produced wire will be damaged. Process monitoring of wire drawing is rare in today’s industry since there are no commercialised methods that deliver consistent results. In this paper, a method for monitoring of the wire drawing process is proposed and evaluated. A thermal imaging camera was used for acquiring thermal images of the wire as it leaves the drawing tool. It was found that the proposed method could capture changes in the wire drawing process and had correlation to the drawing force. An equation for estimating the friction condition between the wire and the drawing die using the wire temperature was also proposed and evaluated against experiments. The results showed that the new equation produced results that correlated well to results obtained using a conventional equation that use drawing force.

Place, publisher, year, edition, pages
Springer, 2019. Vol. 101, no 5-8, p. 2121-2134
Keywords [en]
Wire drawing, Thermal imaging camera, Process monitoring
National Category
Mechanical Engineering
Identifiers
URN: urn:nbn:se:oru:diva-70616DOI: 10.1007/s00170-018-3021-7ISI: 000463240400076Scopus ID: 2-s2.0-85057885212OAI: oai:DiVA.org:oru-70616DiVA, id: diva2:1269223
Available from: 2018-12-10 Created: 2018-12-10 Last updated: 2024-03-06Bibliographically approved
In thesis
1. Have you heard about wire? Monitoring of the wire drawing process
Open this publication in new window or tab >>Have you heard about wire? Monitoring of the wire drawing process
2024 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Wire made from metal is a fundamental component found in almost every complex product, ranging from a simple pen to a spacecraft. It is used to manufacture nails, screws, springs, rivets, cables, welding electrodes, and numerous other items that surround us daily.

In an era characterized by increased environmental concerns and the pressing need for the industry to become more sustainable, process monitoring has emerged as a key instrument for strengthening the sustainability improvements of diverse industries and operations. Many industries have transitioned into the realm of Industry 4.0, entering an era of digital transformation and datadriven decision-making. However, the production of steel wire has fallen behind. The wire drawing process has been performed in a similar manner for the last century and the production machines generally lack advanced monitoring systems. To catch up, there is a great need to digitize the wire drawing process and that is the focus of this thesis, Monitoring of the wire drawing process.

In this thesis several different methods to monitor the wire drawing process are developed and evaluated, resulting in a process monitoring system for the wire drawing process.

Place, publisher, year, edition, pages
Örebro: Örebro University, 2024. p. 88
Series
Örebro Studies in Technology, ISSN 1650-8580 ; 103
Keywords
Wire drawing, process monitoring, condition monitoring, drawing force, performance monitoring
National Category
Other Mechanical Engineering
Identifiers
urn:nbn:se:oru:diva-111945 (URN)9789175295459 (ISBN)9789175295466 (ISBN)
Public defence
2024-04-04, Örebro universitet, Långhuset, Hörsal L2, Fakultetsgatan 1, Örebro, 13:15 (Swedish)
Opponent
Supervisors
Available from: 2024-02-26 Created: 2024-02-26 Last updated: 2024-03-25Bibliographically approved

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Larsson, JoakimJansson, AntonKarlsson, Patrik

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